Capabilities

FULL INHOUSE TRANSFORMER, CSS & PANELS DESIGNING PROCESS

We pride in having In House 360* Design Team for all our Manufactured Products. The Designs are drafted on Industry leading software & are checked against relevant IS & IEC Standards. The team is responsible for all types of :
Electrical Design as per Parameters.
Mechanical Design as per Parameters.
Client Drawings.
Shop Fabrication Drawings.
Raw Material Specifications & Drawings.
In Process Quality Parameters & Drawings.
Analysis of Final Test Results against Design for further improvement.

Fully Automatic Foil Winding Machine Setup – Highlights:
- State-of-the-art automation for precision winding of LV coils
- Handles copper & aluminum foil up to 1200 mm width
- Built-in automatic de-burring, edge bending & foil cutting features
- Integrated HMI touchscreen for programmable winding parameters
- Ensures perfect insulation gap management and superior coil finish
- Boosts productivity & minimizes coil rejection rates

We have our own inhouse CRGO Slitting & Cutting setup spread across a 9000 sq ft. working area.

100% of our CRGO is processed inhouse from imported mother coils as per BIS Norms.

In House setup helps us to reduce our throughput time for faster deliveries as well keep Quality Control as per our desired requirement.

We have our own In-House Insulation Shop to provide with all custom built Insulation Items for our Transformers.
All Gaskets used in the Transformers are custom cut using the specialized CNC Gasket Cutting Machine.
Items like Core Ladder, Spacers, Blocks, Coil Rings, etc., are all custom built in our In-house Shop.
In-House manufacturing of these items helps us in reducing our Lead time to manufacture the Transformers.
We are also able to enforce stricter Quality Control by the virtue of having these items manufactured in-house.

Our plant has a dedicated 16,000 sq ft. Fabrication Shop where all our products are fabricated in house.

Transformer Tanks, Dry Type Transformer Canopies, CSS Enclosures, LT & HT Panels etc. are all designed & fabricated in house.

CNC Laser Cutting Machine, CNC Plasma Machines, MIG Welding Sets are used with host of other Industry standard machinery for the fabrication of our MS Products.

- We have our own In-House Shot Blasting Setup to prepare the Tank Surface for proper & long lasting painting.

- We have our own In-House separate Primer Paint & Final Paint shops for the tank bodies.

- We use only Epoxy based Poly-Utherene (PU) Paint for our Tank Exterior Surfaces. For the Interior we use Heat Oil Resistant (HOR) paint in our Transformer tanks.

Post the Paint procedure, the tanks are dried by Industrial Heaters for quick & long lasting grip of the paint on the Tank surface.

Complete surface treatment process ensures optimal paint adhesion and corrosion resistance.

7-stage chemical sequence: degreasing, de-rusting, phosphating, and passivation for MS fabrication.

Environmentally compliant with zero-discharge recycling and safe chemical handling practices.

Integrated with powder coating unit for seamless transformer tank finishing and long-term durability.

Our In-House Tank Fabrication & Welding Team is PQR Certified as per the Section IX, ASME Boiler & Pressure Vessel Code EDITION 2019. All the Fabrication & Welding Work for Tank Fabrication is carried out as per the WELDING PROCEDURE SPECIFICATIONS (WPS) Section IX ASME Boiler And Pressure Vessel Code (EDITION 2019).